Tyre Baler

Tyre Baler

The tyre baler is a cutting-edge machine that efficiently compresses used tyres into compact bales. Operating it is a straightforward process. The tires are fed into the baler, and the machine applies pressure to compress them tightly. This results in reduced volume, making storage and transportation more manageable. The baler effectively contributes to waste management by minimizing the environmental impact of discarded tyres.
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Jiangyin Aupu Machinery Co., Ltd is one of the leading manufacturers and suppliers of tyre baler in China, we will offer you the best quality products and excellent service. Welcome to buy tyre baler made in China here from our factory.

 

Jiangyin Aupu Machinery Co.,Ltd.:Your Trustworthy Tyre Baler Manufacturer!

 

Our company is a professional design and manufacture company of hydraulic machinery. We are a backbone company in manufacturing all kinds of hydraulic equipment and metal machineries in domestic. Our company has been through professional quality system certification, CE certification, SGS audit and as a member of the China national resources recycling association.

 

Leading Service
We are committed to constantly innovating our products to provide foreign customers with a large number of high-quality products to exceed customer satisfaction. We can also provide customized services according to customers' requirements such as size, color, appearance, etc. We can provide the most favorable price and high-quality products.

 

Quality Guaranteed
We have been continuously researching and innovating to meet the needs of different customers. At the same time, we always adhere to strict quality control to ensure that the quality of every product meets international standards.

 

Wide Sales Countries
Our products have been exported to more than 40 countries, such as Russia, Australia, USA, UK, Germany, Ukraine, Iran, Romania, Hungary, Mexico, Brazil, Chile, Canada, Spain, Colombia, etc. We have agents in the USA, Australia, Singapore, Kuwait, Russia.

 

Various Types of Products
Our products have 13 series, a total of more than one hundred varieties, including Y81 series hydraulic metal baling machine, Y82 series non-metal hydraulic baling machine, Y82 series scrap tire baling machine, Y83 series hydraulic scrap briquetting press, HBS series large shearing baler, Q43 series crocodile hydraulic shears, Q15 series gantry plate shears, Y32 series four-column hydraulic press, EPM series automatic waste paper baler, KSB series waste shredder and so on.

 

Y81PTZ Automatic Scrap Metal Baler Line

Y81PTZ Automatic Scrap Metal Baler Line

Y81PTZ Automatic Metal Baler Line is designed for pressing light scrap metals like aluminum cans, metal turnings, metal chips, non ferrous, etc into compact bales. The system accepts continuous feeding, no need to stop.

Automatic Metal Baler

Automatic Metal Baler

Y81PTZ Series Automatic Aluminum Metal Baler With A Hopper are versatile machines that find applications in a wide range of industries. They help streamline waste management processes, increase recycling rates, and minimize the environmental impact of metal waste.

Stainless Steel Briquetting Press Baler

Stainless Steel Briquetting Press Baler

Stainless steel briquetting press baler is a machine that is used to compress and pack stainless steel scrap into compact, easy-to-handle briquettes. This process not only reduces the volume of the scrap but also makes it easier to transport and store.

Car Flattening Machine

Car Flattening Machine

Auto car flattening machine pack high-quality car wrecks, truck beds, scrap metal, and other metals.This scrap baler comes standard with a container hook system, making it very easy to transport. The drive for this mobile printing press is provided by an extremely powerful and quiet diesel engine (145 hp).

Mobile Car Baler

Mobile Car Baler

Mobile car baler for packing all types of light metal structural parts made of low-carbon, light, and thin production and living scrap steel, scrapped automobiles, and steel into scrap blocks that meet the requirements of burden, hydraulic mobile car balers are the ideal piece of equipment for steel mills, non-ferrous metal smelting industries, precision casting industries, and raw material manufacturers.

Paint Bucket Flattening Machine

Paint Bucket Flattening Machine

The paint bucket flattening machine is a hydraulic baler used to process small paint buckets, which can handle paint buckets and form them at one time. This is an automatic operation equipment, one-button operation reduces the intensity of labor, and realizes quick and easy operation.This vertical baler reduces waste storage space, saves up to 80% of stacking space, reduces transportation costs, and is conducive to environmental protection and waste recycling.

Vertical Car Tire Baling Press

Vertical Car Tire Baling Press

The old tire baler has the characteristics of high stability, high efficiency, easy operation, safety, energy saving and beautiful appearance.After the compression of the tire block, save storage space, the tire baling machine to solve the increasing number of waste tires produced by the safety and environmental protection problems.

Vertical Hydraulic Tire Balers

Vertical Hydraulic Tire Balers

The tire baler is a special vertical hydraulic baler, which is mainly used to compress and pack tires and other high elastic materials. Packaging: car tires, truck tires, bicycle tires, bus tires, aircraft tires and other tires of various sizes. The old tire baler has the characteristics of high stability, high efficiency, easy operation, safety, energy saving and beautiful appearance. After the compression of the tire block, save storage space, the tire baling machine to solve the increasing number of waste tires produced by the safety and environmental protection problems, the packed tires can be recycled and made into new rubber products.

Scrap Tire Hydraulic Compactor

Scrap Tire Hydraulic Compactor

The tire baler is a special vertical hydraulic baler, which is mainly used to compress and pack tires and other high elastic materials. Packaging: car tires, truck tires, bicycle tires, bus tires, aircraft tires and other tires of various sizes. The old tire baler has the characteristics of high stability, high efficiency, easy operation, safety, energy saving and beautiful appearance. After the compression of the tire block, save storage space, the tire baling machine to solve the increasing number of waste tires produced by the safety and environmental protection problems, the packed tires can be recycled and made into new rubber products.

 

What Is A Tyre Baler

 

The tyre baler is a cutting-edge machine that efficiently compresses used tyres into compact bales. Operating it is a straightforward process. The tires are fed into the baler, and the machine applies pressure to compress them tightly. This results in reduced volume, making storage and transportation more manageable. The baler effectively contributes to waste management by minimizing the environmental impact of discarded tyres.

 

Benefits of Tyre Baler
 

 

Tyre Balers Help Convert Tyres Into Extra Cash
For tyre stores, car dismantlers, or even waste management companies, it can open up a new revenue stream while also reducing your general waste management costs. Baled tyres can live a second, third, or even fourth life. Tyre materials can be used to create new products. For example, ground tyres turned into powder are the key component for equestrian rubber or astroturf. Tyres can even be used by civil engineers for road foundations, flood control along rivers and coasts, or lining for landfills. They're ideal because they weigh less than conventional building materials, require no new fossil fuels to produce, and are perfect for wet locations.

 

Lower Your Waste Storage And Removal Costs
If tyre disposal can generate a new income stream, then you want to keep every penny of it. However, tyres are bulky, heavy, and inflexible. Piling them up takes up valuable space on your premises, on transportation, and in recycling centres. Tyre recycling equipment such as a tyre baler can reduce the tyre size by 80%, which minimises both storage and transportation costs and maximises profit for all involved. That's why many businesses find that a recycling baler can often pay for itself. Tyre balers mean you need less storage space and fewer vehicle movements, which benefits the entire chain. These benefits apply to your business. Plus, they also help your waste management partners by reducing vehicle movements as part of a pick-up service or storage or shipping containers when moving tyres to a central location.

 

Improve Site & Transportation Safety
While we've talked about how valuable tyre materials are, we haven't addressed the safety issues posed by tyres. The disposal of tyres is carefully controlled, and the landfill ban is now two decades old. There are several reasons for this. First, ELTs simply don't break down in normal conditions. However, there is a second environmental and safety issue: fire. Stockpiled tyres are a substantial fire risk. Tyre fires release toxic chemicals into the air and are very difficult to manage because they not only burn quickly but can also burn for years. In the past, response teams' only option was to bury the burning tyres underground, which only compounds the horrifying environmental impact of tyres. Additionally, baled tyres are safer to manage, store, and transport because the risk of injury to workers is much lower.

 

A Tyre Baler Can Help To Reduce Scope 1, 2, And 3 Emissions
A Tyre baler can not only help to minimise carbon emissions by requiring fewer collections (and so reducing vehicle movements), but they can also help to facilitate cleaner recycling practices within the organisation. Building out a recycling plan using a baler in the workplace can also help to encourage your staff to implement more efficient waste management practices on-premises and elsewhere.

 

Good Quality PET Bottles Baling Press With Conveyor High Strength

 

How the Tyre Baler Works

The tyre baler is simple in its operation, truck tyres are placed horizontally into the baler, the doors are closed and the baling head is pushed downwards with 50 tonnes of force delivered through its two hydraulic rams.

Even when operated by two people, this is one of the most cost-effective tyre balers, both in terms of initial purchase price as well as the operational cost. The operation is semi-automatic, in that loading is manual, cycling is done automatically the head will complete a press down and back up automatically, with manual bale tying using wire strapping. Bale ejection is made as easy as possible thanks to a chain based bale eject system that ejects completed bales out of the tyre baler. At the destination, if de-baling is necessary it is simply a matter of cutting the wire strapping.

 

How to Maintain Tyre Baler
 

Regular Cleaning and Inspection
Regular cleaning and inspection are fundamental steps in tire baler maintenance. Start by cleaning the exterior and interior components to remove dust, debris, and accumulated residues. Inspect the hydraulic system, electrical connections, and moving parts for any signs of wear, leaks, or damage.

 

Lubrication of Moving Parts
Proper lubrication is vital to reduce friction and wear on moving parts. Use recommended lubricants for the baler's components, including hydraulic cylinders, bearings, chains, and rollers. Regularly lubricate these parts according to the manufacturer's guidelines to ensure smooth operation and prevent premature failure.

 

Hydraulic System Maintenance
The hydraulic system is the heart of a tire baler, responsible for compressing tires efficiently. Check hydraulic fluid levels regularly and top up as needed with the recommended hydraulic oil. Inspect hydraulic hoses, fittings, and seals for leaks or damage, and replace any worn-out components promptly to prevent system malfunctions.

 

Electrical System Check
Ensure the electrical system of your tire baler is in optimal condition. Inspect wiring, connectors, switches, and control panels for loose connections, corrosion, or signs of overheating. Test the electrical components regularly to ensure proper functioning and safety during operation.

 

Blade Maintenance
For balers equipped with cutting blades, regular maintenance is essential to ensure clean and efficient tire cutting. Sharpen or replace blades as necessary to maintain cutting precision and prevent jamming or uneven tire compression. Follow safety protocols when handling and servicing cutting blades.

 

Safety Inspections and Training
Regular safety inspections are critical to identify potential hazards and ensure compliance with safety standards. Conduct routine safety checks on all baler components, safety guards, emergency stop mechanisms, and warning signs. Provide proper training to operators on baler operation, safety procedures, and emergency protocols.

 

Record Keeping and Documentation
Maintain detailed records of maintenance activities, inspections, repairs, and part replacements for your tire baler. Keep track of service schedules, maintenance logs, and warranty information. Documentation helps track the baler's performance, identify recurring issues, and plan preventive maintenance effectively.

Proper maintenance of your vertical or horizontal tire baler is essential for its longevity, efficiency, and safety. By following these maintenance tips and best practices, you can ensure smooth operation, reduce downtime, and maximize the productivity of your tire baling operations. Regular cleaning, lubrication, hydraulic system maintenance, electrical checks, blade care, safety inspections, and documentation are key elements of effective baler maintenance.

 

What to Consider When Choosing Tyre Baler

 

Type Of Material
Start by defining the type of material you need to handle. Each product has its characteristics and reacts differently to compression. This information can be very useful to decide whether you need a vertical or horizontal baler, a form-fill-seal (FFS) or four station baler. Material having a big spring back effect (tendency to return to its original shape) such as peat moss will be more easily compressed in a vertical baler. Horizontal balers will require a certain cohesion between the fibers, as in wood shavings and cellulose. For harder to compress materials, you may want to look for balers with features such as higher compression force, double compression, stabilization time. Keep in mind that a FFS baler is more sensitive to the material than a four station baler.

 

Type Of Packaging
Whether you intend to pack material using ready-made bags or flat film will definitely guide you on the type of baler you need. Flat film is an economical packaging material for long production of one bag size. However, a four station baler's ready-made bags are more easily and quickly changed/refilled than the film roll of a FFS baler. If you plan to produce more than one bale size, look for a baler with simple and easy bag size adjustments. Some balers have easier changeovers than others, and some, like horizontal balers, can only handle a single bag size.

 

Production Capacity
Think about what you want to achieve in terms of production rate. Though the production rate varies from one type of baler to the next, the nature of the material and the package size are what will mostly influence the output. Hard to compress materials and bigger bag sizes will require more cycle time, thus resulting in a lower production rate no matter the type of baler.

 

Machine Sturdiness
Depending on the handled material and the working conditions in the plant (very dusty environment, low temperatures, long production hours), you may need a heavy-duty equipment. Make sure the baler is designed and manufactured for your type of material and environment. Some machines, like a four station baler, are specially designed to run 24 hours a day year round and to handle hard to compress materials.

 

Safety For The Operator
Operator safety is of course a priority so it's important to have an idea of the safety devices included in the equipment. Some suppliers give more importance to this aspect than others. Look for machines equipped with safety fences, interlocked doors and movement detection devices that stop the machine when an access to a danger zone is required. Injuries can be very costly for a company so a safe equipment can help minimizing these costs to the lowest.

 

Available Space
A compression bagger is usually bigger than most bagging equipment. Evaluating the available space in your plant is essential when choosing your baler. Horizontal balers will tend to have a bigger footprint while vertical balers will require more space in terms of height.

 

Budget
Needless to say, thinking about your budget is primordial. While it may seem like a huge investment, getting a new equipment may increase your productivity and bring you better results with less maintenance. Calculating your ROI is important to know how long your investment will pay off.

 

After-Sales Service And Local Support
Look for a supplier that will be able to build a long-term relationship with you and that has offices or a support team in your local area. It can be a game changer when you need technical service or spare parts quickly. Choose a supplier that is always trying to get new technology that could help you update your equipment by retrofitting without having to buy a new one if not necessary.

 

FAQ

Q: How often should a tyre baler be serviced?

A: Services should be planned in advance as part of a preventive maintenance program. Depending on the volume of materials you process the frequency of this may differ slightly, but a good rule of thumb is to book in a service every 6 – 12 months.

Q: How many truck tyres are in a bale?

A: The truck tyre baler can produce bales containing up to 12 truck tyres.

Q: What is the lifespan of a tyre baler?

A: On average, a well-maintained recycling baler can last between 10 to 15 years. However, some balers may last even longer with proper care.

Q: How much does a tyre baler weigh?

A: Tyre balers weigh around 800 kilograms so must be handled using mechanical handling equipment. Up to 26 bales can be fitted within a standard shipping container, the equivalent of 2600 car tyres, four or five times the number of loose tyres that could be contained.

Q: What size are tyre balers?

A: The balers are about 1.3m by 1.55m by 0.8m and are secured by five galvanized steel tie-wires running around the length and depth of the bale.

Q: What are tyre balers used for?

A: Tyre balers are used in many major projects involving landfill engineering including road construction, land erosion, wall construction, roads for wind farms, riverbanks, ponds and dam construction.

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