Jiangsu Aupwit Industrial Co., Ltd. is one of the leading manufacturers and suppliers of hydraulic scrap steel bar guillotine shearing machine in China, we will offer you the best quality products and excellent service. Welcome to buy hydraulic scrap steel bar guillotine shearing machine made in China here from our factory.
Jiangyin Aupwit Industrial Co.,Ltd.：Your Trustworthy Hydraulic Scrap Steel Bar Guillotine Shearing Machine Manufacturer
Our company is a professional design and manufacture company of hydraulic machinery. We are a backbone company in manufacturing all kinds of hydraulic equipment and metal machineries in domestic. Our company has been through professional quality system certification, CE certification, SGS audit and as a member of the China national resources recycling association.
Leading Service
We are committed to constantly innovating our products to provide foreign customers with a large number of high-quality products to exceed customer satisfaction. We can also provide customized services according to customers' requirements such as size, color, appearance, etc. We can provide the most favorable price and high-quality products.
Quality Guaranteed
We have been continuously researching and innovating to meet the needs of different customers. At the same time, we always adhere to strict quality control to ensure that the quality of every product meets international standards.
Wide Sales Countries
Our products have been exported to more than 40 countries, such as Russia, Australia, USA, UK, Germany, Ukraine, Iran, Romania, Hungary, Mexico, Brazil, Chile, Canada, Spain, Colombia, etc. We have agents in the USA, Australia, Singapore, Kuwait, Russia.
Various Types of Products
Our products have 13 series, a total of more than one hundred varieties, including Y81 series hydraulic metal baling machine, Y82 series non-metal hydraulic baling machine, Y82 series scrap tire baling machine, Y83 series hydraulic scrap briquetting press, HBS series large shearing baler, Q43 series crocodile hydraulic shears, Q15 series gantry plate shears, Y32 series four-column hydraulic press, EPM series automatic waste paper baler, KSB series waste shredder and so on.
Y81PTZ Automatic Scrap Metal Baler Line
Y81PTZ Automatic Metal Baler Line is designed for pressing light scrap metals like aluminum cans, metal turnings, metal chips, non ferrous, etc into compact bales. The system accepts continuous feeding, no need to stop.
Y81PTZ Series Automatic Aluminum Metal Baler With A Hopper are versatile machines that find applications in a wide range of industries. They help streamline waste management processes, increase recycling rates, and minimize the environmental impact of metal waste.
Stainless Steel Briquetting Press Baler
Stainless steel briquetting press baler is a machine that is used to compress and pack stainless steel scrap into compact, easy-to-handle briquettes. This process not only reduces the volume of the scrap but also makes it easier to transport and store.
Auto car flattening machine pack high-quality car wrecks, truck beds, scrap metal, and other metals.This scrap baler comes standard with a container hook system, making it very easy to transport. The drive for this mobile printing press is provided by an extremely powerful and quiet diesel engine (145 hp).
Mobile car baler for packing all types of light metal structural parts made of low-carbon, light, and thin production and living scrap steel, scrapped automobiles, and steel into scrap blocks that meet the requirements of burden, hydraulic mobile car balers are the ideal piece of equipment for steel mills, non-ferrous metal smelting industries, precision casting industries, and raw material manufacturers.
Paint Bucket Flattening Machine
The paint bucket flattening machine is a hydraulic baler used to process small paint buckets, which can handle paint buckets and form them at one time. This is an automatic operation equipment, one-button operation reduces the intensity of labor, and realizes quick and easy operation.This vertical baler reduces waste storage space, saves up to 80% of stacking space, reduces transportation costs, and is conducive to environmental protection and waste recycling.
Q91Y Series Automatic Gantry Shear For all kinds of production and life use scrap non-ferrous metal (stainless steel, copper, etc.) directly cut into the required size.
Hydraulic scrap shear description Power shears are often used to cut the edge of the sheet blank straight. Shear process should be able to ensure the sheared sheet cut surface of the linearity and parallelism requirements, and minimize plate distortion, in order to obtain high-quality work pieces.
Heavy Duty Electric Metal Shear
Power shears are often used to cut the edge of the sheet blank straight. Shear process should be able to ensure the sheared sheet cut surface of the linearity and parallelism requirements, and minimize plate distortion, in order to obtain high-quality work pieces.
A Hydraulic Scrap Steel Bar Guillotine Shearing Machine, also known as a power shear or squaring shear, is a type of industrial machinery designed to cut steel bar with high precision and efficiency. It consists of a shear blade, mounted on a mechanical or hydraulic mechanism, that moves vertically to apply force and cut through the metal sheet. The cutting process is similar to that of a guillotine, hence the name. Guillotine shearing machines are commonly used in metal fabrication and manufacturing processes to cut various types of sheet metal, including steel, aluminum, and stainless steel. They are capable of producing clean, straight cuts with minimal distortion, making them essential equipment in industries such as automotive, aerospace, construction, and metalworking.
Features of Hydraulic Scrap Steel Bar Guillotine Shearing Machine
Efficient
One of the key advantages of hydraulic guillotine shears is their ability to handle various materials efficiently. Whether it's mild steel, stainless steel, aluminum, or other metals, these shears can handle different thicknesses with ease. The hydraulic system's adjustable force allows operators to adapt the shear's settings to match the specific material and thickness being processed.
Advanced Features
In addition to their cutting capabilities, hydraulic guillotine shears often come equipped with advanced features for enhanced safety and efficiency. These may include programmable back gauges, digital displays, stroke length adjustment, and automatic blade gap adjustment. Such features contribute to improved productivity and operator convenience.
Blade Angle
The blade angle of guillotine shearing machines can be adjusted to optimize the cutting performance. This feature is particularly useful when cutting thicker sheets of metal or when cutting materials that are difficult to cut.
Back Gauge
The back gauge of guillotine shearing machines allows the operator to position the sheet metal accurately before cutting. This feature ensures that the sheet metal is cut in the correct position, which reduces waste and improves efficiency.
High Accuracy
Guillotine shearing machines are designed to cut materials with high accuracy and precision, ensuring that the final product meets the required specifications.
High Production Capacity
Guillotine shearing machines can handle high volume of work and can be used for a wide range of applications, making them an ideal choice for industries with high production requirements.
Versatility
Guillotine shearing machines can cut a variety of materials, including steel, aluminum, copper, and brass. They can also cut materials of various thicknesses and sizes.
Cost-Effective
Guillotine shearing machines are relatively affordable compared to other cutting machines, making them a cost-effective option for businesses that need to cut and shape metal sheets regularly.
Low Maintenance
Guillotine shearing machines are generally easy to maintain and require minimal maintenance, reducing downtime and increasing productivity.
Ease of Use
Guillotine shearing machines are simple to operate and require minimal training, making them a good option for small and medium-sized businesses.
Hydraulic Scrap Steel Bar Guillotine Shearing Machines are highly efficient machines that utilize a hydraulic system to generate immense force, enabling the movement of the upper blade to cut through various materials. With precise control over the applied force, these shears ensure clean and accurate cuts for a wide range of materials, from thin sheets to thick plates.
The working principle of hydraulic guillotine shears revolves around the hydraulic system's ability to generate and control force. The system consists of a pump, cylinders, valves, and other components that work together to transmit power and create the required cutting force.
When the operator initiates the cutting process, the hydraulic pump activates, generating pressure and forcing hydraulic fluid into the cylinders. The hydraulic fluid acts upon the pistons inside the cylinders, pushing them to move the upper blade downward with tremendous force. Simultaneously, the lower blade remains fixed in position.
The controlled application of force ensures that the upper blade accurately contacts the lower blade, tightly gripping the material to be cut. This stable and secure cutting position, coupled with the immense force generated by the hydraulic system, allows the shears to slice through the workpiece effortlessly.
How to Use Hydraulic Scrap Steel Bar Guillotine Shearing Machine
Start the plate shearer, and the machine runs idly for several cycles to ensure that under normal conditions, the plates with different thicknesses can be sheared from thin to thick. Ensure that users are familiar with the performance of the shears.
Different blade clearance must be adjusted for different plate thickness in shear test. If the blade gap is not adjusted, the blade durability will be affected.
Turn on the switch of the pressure gauge in the shearing process of the plate shearer, observe the pressure value of the oil circuit, and the pressure should be less than 20MPa when shearing 12mm plate. The remote pressure regulating valve No9 is set at 20-22mpa when it leaves the factory. The user must abide by this regulation. It is not allowed to increase the pressure for cutting the material surface beyond the specification, which will cause damage to the machine. Sound balance during operation.
If there is noise in the hydraulic shearing machine, stop the machine for inspection.
When the temperature of the oil tank is less than 60 ℃ during the operation of the shearing machine, the machine will be shut down for rest when the temperature exceeds 60 ℃.
Regular maintenance practice
Clean And Lubricate
Keeping your guillotine shear for metal clean and well lubricated is fundamental to proper maintenance. Regular cleaning prevents the accumulation of dust, metal shavings and debris that can affect the machine's performance. Additionally, lubricating moving parts and assemblies helps reduce friction and prevent premature wear. To clean the scissors, first disconnect the machine from the power source. Use a brush or compressed air to remove any accumulated debris. Pay special attention to the cutting area, backgauge system and guide rails. After cleaning, apply the recommended lubricant to the pivot points, guides, and ball screws according to the manufacturer's guidelines.
Inspection And Fastening Of Components
Frequent inspections are critical to early detection and resolution of potential problems. Regularly inspect critical and moving parts for signs of wear, damage, or misalignment. Check the blade for any chipping or dulling, as a sharp blade is essential for a clean cut and longer machine life. Tighten loose parts in time to prevent further damage and ensure smooth operation of the machine. Note the backgauge system, hydraulic connections, and mechanical components. Refer to your machine manual for the correct torque value when tightening fasteners.
Blade Maintenance And Sharpening
The blade is at the heart of any guillotine shear and maintaining its sharpness is critical for optimum performance. A dull blade not only affects cut quality, but also puts extra stress on the machine, causing premature wear. Sharpen the blades regularly or replace them when necessary. Depending on the purpose and material type of the scissors, the frequency of sharpening may vary. When sharpening your blades, make sure they are balanced and aligned correctly to avoid problems during cutting.
Check Hydraulic Oil Level
The hydraulic system plays a key role in the operation of the hydraulic guillotine shearing machine. To ensure smooth operation, proper hydraulic fluid levels must be maintained. Check the hydraulic oil tank regularly and make sure it is filled to the recommended level. Low fluid levels can lead to poor hydraulic system performance or even damage.
Replace The Filter
Filters are a critical component in keeping hydraulic systems clean and free of contaminants. Inspect and replace filters regularly according to the manufacturer's guidelines. Clogged or dirty filters can reduce the efficiency of the hydraulic system and cause excessive wear on components.
Hydraulic System Inspection
Check the hydraulic system regularly for signs of leaks, hose or fitting damage. Leaks can cause a drop in hydraulic pressure and significantly affect the cutting ability of the shear. Address any hydraulic system issues promptly to avoid costly repairs and potential downtime.
FAQ
Q: What is hydraulic scrap steel bar guillotine shearing machine?
Q: What are hydraulic scrap steel bar guillotine shearing machines used for?
Q: What are the safety precautions for hydraulic scrap steel bar guillotine shearing machine?
Q: What is the main danger you need to consider when using hydraulic scrap steel bar guillotine shearing machine?
Q: What are the safety checks for hydraulic scrap steel bar guillotine shearing machine?
Q: What are the maintenance checklist for hydraulic scrap steel bar guillotine shearing machine?
Q: How long do guillotine blades last?
Q: What is the rake angle on a hydraulic scrap steel bar guillotine shearing machine?
Q: How do you clean a hydraulic scrap steel bar guillotine shearing machine?
Q: What is the hydraulic scrap steel bar guillotine shearing machine used for?
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